Projects Variogate®180

Project Overview: Custom Variogate 180 for Cooling Room Integration


In the specialized field of warehouse logistics, maintaining the integrity of cooling rooms while ensuring the safe handling of various loads is a unique challenge. Variogates was approached by a client requiring a specialized safety pallet gate to integrate through a wall, including doors, without imposing height limits on the loads. The solution needed to allow continued use of the cooling room doors while providing robust safety and load-handling capabilities.

Project Requirements

The client required a safety pallet gate that could:

  • Safely manage loads of varying heights, with no height limitations.
  • Integrate seamlessly through a wall, including existing cooling room doors, ensuring the doors remain functional.
  • Maintain the cooling room’s integrity and efficiency.
  • Minimize disruption to existing warehouse and cooling room operations while maintaining high safety standards.

The Variogate 180 Barrier Type Solution

The Variogate 180 barrier type was identified as the ideal model for this project. Known for its flexibility and durability, the Variogate 180 was customized to meet the client’s specific needs, ensuring safe load management and seamless integration with the cooling room doors.

Key Features and Customizations:

  • No Height Limitations: The Variogate 180 was designed to handle loads of any height, ensuring versatility and adaptability for various load sizes without compromising safety.
  • Cooling Room Door Integration: The gate was engineered to integrate through the wall, including the existing cooling room doors. This design ensured that the doors remained fully functional, maintaining the cooling room’s integrity and operational efficiency.
  • Barrier Type Design: The Variogate 180’s barrier design provided robust safety measures, including reinforced barriers and advanced locking systems, ensuring maximum protection during loading and unloading processes.
  • Seamless Operational Integration: The customized Variogate 180 was designed to fit effortlessly into the client’s existing workflow, ensuring a smooth implementation process with minimal disruption.

Implementation and Results

The custom Variogate 180 was successfully implemented, delivering outstanding results:

  • Enhanced Safety: The robust design and advanced safety features significantly minimized the risk of accidents, ensuring the safety of both workers and goods.
  • Operational Efficiency: The seamless integration of the Variogate 180 with the cooling room doors allowed for uninterrupted use of the cooling room while facilitating smooth and efficient handling of loads.
  • Client Satisfaction: The client praised Variogates for our innovative approach and dedication to addressing their unique challenges, expressing high satisfaction with the final solution.


The successful deployment of the customized Variogate 180 for handling loads through a wall, including cooling room doors, highlights Variogates’ commitment to providing tailored, high-quality safety solutions. Our ability to innovate and meet specific client challenges positions us as a leader in the industry. By prioritizing safety, reliability, and customer satisfaction, Variogates continues to be the trusted partner for all industrial safety requirements.

VARIOGATE 180 project DDM 2

Fall prevention

Variogate-180-DDM for mounting behind inward-opening double doors.
The opposite of the gate is mounted on the other side of the wall by
means of a pipe passage.

VARIOGATE 180 project DDM  2

No Height Limitations

he Variogate 180 was designed to handle loads of any height,
ensuring versatility and adaptability for various load sizes without compromising safety.