Project Variogate 22

Project Overview: Custom Variogate 22 for Production Area Integration


In the demanding environment of production areas, ensuring the safe handling of tall pallets within low ceiling spaces is a critical challenge. Variogates was approached by a client needing a specialized safety pallet gate to manage pallets up to 2.200mm high within an available headroom of just 2.528mm. The solution had to fit seamlessly into the production area, ensuring robust safety and operational efficiency.

Project Requirements

The client required a safety pallet gate that could:

  • Safely handle pallets up to 2.200mm in height.
  • Operate effectively within a low ceiling space with an available headroom of 2.528mm.
  • Ensure robust safety measures to protect workers and goods during loading and unloading.
  • Integrate seamlessly into the existing production area without causing operational disruptions.

The Variogate 22 Solution

The Variogate 22 was identified as the ideal model for this project. Known for its compact and efficient design, the Variogate 22 was customized to meet the client’s specific requirements, providing a perfect solution for handling tall pallets in low ceiling production areas.

Key Features and Customizations:

  • Height Accommodation: The Variogate 22 was designed to handle pallets up to 2.200mm high, ensuring that even the tallest loads could be managed without compromising safety.
  • Optimized for Low Ceilings: With an available headroom of just 2.528mm, the Variogate 22 was engineered to operate efficiently within this confined space. Its compact design allowed for smooth operation without the risk of hitting the ceiling.
  • Enhanced Safety Features: Robust safety mechanisms, including reinforced barriers and advanced locking systems, were integrated to provide maximum protection during loading and unloading processes.
  • Seamless Integration: The customized Variogate 22 was designed to fit effortlessly into the client’s existing production area workflow, ensuring a smooth implementation process with minimal disruption.

Implementation and Results

The custom Variogate 22 was successfully implemented, delivering outstanding results:

  • Enhanced Safety: The robust design and advanced safety features significantly minimized the risk of accidents, ensuring the safety of both workers and goods.
  • Operational Efficiency: The optimized design for low ceiling spaces allowed for smooth and efficient handling of tall pallets, improving overall productivity in the production area.
  • Space Optimization: The Variogate 22 maximized the use of available headroom, a crucial benefit in height-restricted environments.
  • Client Satisfaction: The client praised Variogates for our innovative approach and dedication to addressing their unique challenges, expressing high satisfaction with the final solution.


The successful deployment of the customized Variogate 22 for handling tall pallets in low ceiling production areas underscores Variogates’ commitment to providing tailored, high-quality safety solutions. Our ability to innovate and meet specific client challenges positions us as a leader in the industry. By prioritizing safety, reliability, and customer satisfaction, Variogates continues to be the trusted partner for all industrial safety requirements.